Automotive suppliers

Automotive industry suppliers have seen more growth over the past two decades than almost any other sector of industry. This development has benefited massively from an increase in parts variants, higher parts complexity, the emergence of new technologies and a vastly increased share of value added. Simultaneously, the competition and cost reduction pressure have soared. The main reasons for this development being global sourcing of the car makers and the 1st tier suppliers, rising raw material prices and above all sustained cost-reduction programs across the entire industry. Shorter product life cycles, increasing part variance coupled with shrinking quantities, and the all but impossible task of demand planning are all forcing the industry to embrace the mantra of flexibility in both production and logistics.

Challenges in maintaining the competitiveness:

  • A worldwide production network with local factories offering customer proximity
  • Global sourcing including long logistics chains and an increasing local content ratio
  • Stock optimization and minimal lead times in global supply chains
  • Just in Time (JIT) and Just in Sequence (JIS) production and supply guaranteeing absolute supply reliability and product quality
  • Lean management in production and logistics to enhance efficiency and flexibility, introduction of a company-specific production system
  • Implementation of customer standards and delivery of requested supply variant
  • Use of intelligent planning and execution systems in production and logistics
  • Supplier management using supplier relationship management tools (SRM)
  • Positioning with new components in the future market of electric vehicles
  • Participation in the independent aftermarket

Selected competencies and consultancy focus

  • Supply planning in the product development process
  • Total landed cost optimization
  • Procurement networks (global sourcing)
  • Optimization of purchasing processes and introduction of supplier relationship management
  • Supplier management
  • Lean production and lean logistics
  • Implementation of Just in Sequence in production and logistics
  • Logistics structures for warehousing and supermarket
  • Material flow and factory structures
  • Line-feeding and parts presentation concepts
  • Management of critical supply chains
  • Logistics outsourcing and tendering process
  • Transport and freight cost optimization
  • Packaging and container optimization
  • Inventory optimization
  • Production planning and control
  • Spare parts management, storage and distribution
  • RFID solutions in production and logistics